Processes / 02

Manganese phosphating Chemical conversion

A crystalline conversion layer for couplings, threads and related parts in the oil and gas industry.

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Couplings and threads Oil and gas

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What is phosphating?

It is not added, it is formed.

Manganese phosphating is a chemical conversion treatment: instead of depositing metal on top, the steel surface reacts with the solution and transforms into a crystalline layer. At Dro Pur, we apply this treatment to couplings, threads and related parts.

Illustration. Slide to compare the part before and after treatment.
  • Without electric current

    The layer forms through a chemical reaction in a hot bath. Unlike chrome plating, it does not involve electrodeposition.

  • A crystalline layer

    Dark gray manganese phosphate crystals integrated into the part's surface.

  • Functional purpose

    Its finish is matte and dark: it is applied for its performance, not its appearance.

How it forms, step by step.

The layer is not added from the outside: it forms on the steel surface itself through a sequence of baths.

Illustrative cross-section of a thread: cleaning, conditioning, manganese phosphate layer formation and oiling. 04 03 02 01 Base metal
Illustrative cross-section of a thread. Thicknesses not to scale.
  1. 01

    Cleaning

    Degreasing and rinsing: the surface must be free of oils and oxides for a uniform reaction.

  2. 02

    Conditioning

    A preliminary bath prepares the surface so that fine, uniform crystals form.

  3. 03

    Conversion

    In the hot manganese phosphate solution, the steel reacts and a crystalline layer grows, bonded to the part.

  4. 04

    Oiling

    After rinsing and drying, the layer is impregnated with oil, which is retained in its structure.

Benefits

What we bring to the part.

With manganese phosphating, the thread retains lubricant, reduces the risk of galling during make-up and, once oiled, gains corrosion protection.

Performance depends on surface preparation, layer thickness and the lubricant used.

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Where we apply it

Explore the industries
  • Couplings

    Threaded connections for the oil and gas industry.

  • Threads and related parts

    Threaded components associated with couplings, according to each part's requirements.

Other uses of the treatment

  • Gears and transmission parts
  • Engine components
  • Bolts and fasteners
  • Parts subject to friction

Processing at Dro Pur is subject to an assessment of each part's material, geometry and requirements.

Let's assess the treatment
for your part.

Tell us which component you need phosphated and what requirements it must meet. You can attach a drawing, a photo or a specification.